UMH Systems GmbHOn-Premises

United Manufacturing Hub

  • Monitoring
  • Production & Manufacturing

As a secure and customized open source solution for industry, the United Manufacturing Hub provides the central infrastructure for networking and digitizing your machinery. Thanks to integrated smart factory apps, the scalable Industrial IoT platform provides you with valuable information for optimizing your entire production.

Your benefits

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    Optimize processes

    Continuously improve your processes based on insights gained through data analytics on the platform. For example, you can achieve lower downtime and higher productivity.

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    Reduce costs

    By leveraging optimization potential, you simultaneously reduce your operational costs such as machine downtime costs and personnel costs.

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    No license costs

    You get a professional software with a free open source license. The installation can be done by yourself. If required, we will provide you with comprehensive support.

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    Quick start

    The United Manufacturing Hub includes manufacturing-specific business logic and applications, such as an OEE dashboard or the Digital Product Shadow (Track & Trace).

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    Flexible scalability

    No matter how large your data volume to be processed is, the United Manufacturing Hub can be scaled individually to your requirements. This is possible through the use of state-of-the-art technology such as Kubernetes and Docker.

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    High security standards

    Infrastructure mechanisms enable auditing and control of every component of the United Manufacturing Hub to ensure confidentiality, integrity and availability.

Main features

    • Cross-Factory Dashboard

      • The cross-plant dashboard is designed for management and makes it possible to compare different sites, machines and entire machine classes and to identify anomalies. The results can be exported to various formats (e.g. Excel) for further analysis.

    • Machine View

      • The machine view provides the user with a detailed insight into the selected machines. This allows, for example, the machine status but also stop reasons to be recorded at a single dashboard.

    • Production Manager Dashboard

      • The production manager and supervisor at a site can use their individual created dashboards to get an overview of production (e.g. overall equipment effectiveness, machine status and orders) and, if needed, can get more detailed information on each machine in the machine view.

    • Direct communication

      • Machine-to-Machine (M2M)

        Direct communication between machines creates comparative values and uncovers optimization potential for your workflow. At the same time, all process steps are coordinated and automated.

        • Automation of the entire production
        • Uniform communication of different machines and systems

    • Real-time cycle time analysis

      • As a basis for optimization measures

        Cycle times of manual assembly processes are recorded and analyzed in real time. Based on best practices, you can compare the data and optimize work steps accordingly.

        • Acquisition and processing of data in real time
        • Display in relation to best practices
        • Comparison of cycle times of individual process steps and machines

    • Digital product shadow

      • Transparent tracking and tracing

        Ongoing tracking of products within the production process makes it easier for you to identify defects and help you resolve problems as quickly as possible. Defective products can be quickly identified and removed from the process before they reach the market. As a result, you ensure consistently high quality.

        • More transparency in production
        • Identify and remove defective products
        • Reduction of complaints

    • Predictive maintenance

      • Thanks to real-time monitoring

        Monitoring detects deviations in the system before a malfunction can occur. Thanks to early warnings, you can take predictive maintenance and servicing measures and reduce downtime and associated machine downtime costs to a minimum.

        • Live monitoring of machine parameters
        • Early warning of impending malfunctions

    • Detailed monitoring

      • Live and clear

        Real-time process monitoring enables you to react immediately to deviations. At the same time, results achieved through optimization measures are quickly visible. In addition, the current order status is always visible so that, for example, free capacities can be used optimally.

        • Real-time recording of KPIs and order status
        • Determination of overall equipment effectiveness (OEE)
        • Clear display on mobile devices
        • Live monitoring of critical machine parameters

Pricing

    Open-Source Toolkit
    • Ideal for all companies that would like to use the product without professional support.
    • billed monthly
    • Including
    • person unlimited number Users

    • Edition highlights
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      Build your own reliable and secure Industrial IoT platform

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      Kick-start with one of 5 ready-to-use digital factory apps

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      No commercial software licenses needed

    Standard
    • Ideal for all companies that require professional support with reaction times between 1 and 48 hours.
    • billed yearly
    • Including
    • person unlimited number Users

    • Edition highlights
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      Technical support and expertise for one single-node installation of the UMH

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      Unlimited incidents

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      1-48h response time

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      Access to UMH experts

    Premium
    • Ideal for all companies that require professional support with reaction times between 1 and 8 hours.
    • billed yearly
    • Including
    • person unlimited number Users

    • Edition highlights
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      Technical support and expertise for one single-node installation of the UMH

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      Unlimited incidents

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      1-8h response time

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      Access to UMH experts (e.g. Node-RED, VerneMQ, etc.)

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      Immediate release of security patches

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      Training for common IT and OT technologies

    Extended
    • Ideal for all companies that require professional 24/7 support.
    • billed yearly
    • Including
    • person unlimited number Users

    • Edition highlights
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      Everything in Premium

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      Ownership of multi-vendor cases

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      24/7 support availability

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      High-availability setups/ multi-node

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      Dedicated Key Account

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      Hosting & maintenance with guaranteed uptime

Provider information

UMH Systems GmbH is the company behind the United Manufacturing Hub. We are an interdisciplinary team of Open-Source enthusiasts ready to challenge the status quo of proprietary software solutions in the manufacturing industry. We have our office in the Digital Capability Center Aachen, where we simulate the digital transformation of various industries and demonstrate the results.