VISENSE enables manufacturers to increase efficiency by permanently resolving industrial machines errors through a IIoT error diagnosis solution, which provides visual insights into observable mechanical problems on your shop floor. Our standardized system solution consists of software and hardware package provided by VISENSE.
Step 1 - CONNECT - Connect your underperforming machine to the VISENSE hardware kit in a non-intrusive setup and in only a few minutes. VISENSE does not need to access your MES / SCADA systems or your machine data. The VISENSE hardware consists of high quality and robust industrial cameras, necessary sensors (IO-Link) and a powerful edge device.
Step 2 - OBSERVE - After installation, the system detects and stores all occurring machine fault events completely autonomously. Due to the automated selection and sequencing of the video material, only those sequences are stored which are relevant for the fault analysis of your machines.
Step 3 - ANALYSE - Through VISENSE, we provide you with a very consistent fault database to quickly analyze your machine faults. Through the intuitive web-based VISENSE dashboard you can easily access and analyze your machine faults. It also enables you to digitalize central processes around your machines, such as reporting and troubleshooting processes.
How does VISENSE work?
Retrospectively tracking why machine failure events occurred is often difficult or impossible. In addition, staff observation of machines is costly and inefficient, resulting in long machine downtimes. This was the reason why we developed VISENSE. VISENSE, in contrast to other solutions, focuses completely on the processes of your machine and not, for example, on product quality control. Furthermore, we do not just do OEE monitoring and recognize when something has gone wrong but give the decisive clues why something has gone wrong. We have focused on visual observation and use it to analyze defects in a completely new way, in contrast to predictive maintenance approaches. VISENSE creates complete transparency and acts as the industrial YouTube of your error incidents.
How does VISENSE stand out from other solutions?
The intelligent software sequences the video footage independently and stores only the relevant error incidents. In addition, they can analyze the error incidents on our intuitive web-based interface and share them with your employees and machine experts. This allows you to capture and analyze all relevant machine errors without much effort.
Pre-sequential database of machine errors
VISESNE can be used for various machines. The only requirements are that the processes to be observed are accessible to cameras and, optimally, are cycled. In addition, VISENSE can cover a number of use cases. First and foremost, VISENSE can be used to increase the availability of underperforming machines. Furthermore, we can support you in accelerating your ramp-ups of new or recalibrated machines. Finally, VISENSE can be used to monitor critical machines that must not fail under any circumstances.
Suitable for ramp-ups or optimization of current production
We are also constantly working on making our system solution even more autonomous. In the future, latest machine learning algorithms will be used for anomaly detection and error clustering. In this way, the system will provide you with even more accurate information on the cause of errors in the near future and enable you to solve problems on your machines immediately. Be part of this development and benefit from a product that is adapted to your needs to reduce your downtime.
Become part of our development